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How Does Juice Filling Line Work

1. Bottle/Container Washing & Sterilization

Process: Empty bottles are fed into the machine via a conveyor and undergo:

Air/Water Rinsing – Removes dust and debris.

UV/Ozone/Sterilant Spray – Kills microbes (critical for cold-fill juices).

2. Juice Processing

Pasteurization (if hot-fill): Juice is heated (85–95°C) to kill bacteria.

Homogenization (for pulpy juices): Ensures even pulp distribution.

Deaeration: Removes oxygen to prevent oxidation.

Storage Tanks: Juice is held in sterile tanks before filling.

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Gravity Filling (for thin juices) – Uses liquid weight.

Piston Filling (for pulpy/thick juices) – Precise volume control.

Aseptic Cold-Filling – For preservative-free juices (sterile environment).

Hot-Filling – Heated juice sterilizes the container.

Nozzles: Touch-free to avoid contamination; adjustable for different bottle sizes.

4. Capping/Sealing

Cap Types: Screw caps, snap lids, aluminum seals, or Tetra Pak sealing.

Torque-controlled capping – Ensures tightness.

5. Secondary Packaging (Optional)

Labeling: Applies product labels, expiry dates, or barcodes.

Packaging: Groups bottles into bottles or shrink wraps.